Automation in manufacturing refers to the use of advanced technology in this sector to streamline and optimize production processes. This commonly speaks to the use of robotics, but may also include vision and software. It can encompass autonomous robotics handling parts and products and artificial intelligence. Even cameras used to monitor the production line, watching for errors or dysfunction. 

Many manufacturing businesses are expected to invest in at the very least one form of automation in the very near future, as the industry evolves at its pleasantly alarming pace. Manufacturers will come to see the benefits of automating their processes, from increased productivity and output to cost-effectiveness. Additionally - and surprisingly - these changes will better the careers of their employees, as opposed to replacing them with automation. Liberating them from repetitive tasks, which may also include hazardous tasks, allows them to upskill, whether to become technicians of these robots, managers of the plant floors, or to move into another area of the business.

The role of robotics and automation in manufacturing

Today, automation and robotics are often assumed to replace a human workforce, destroying careers and livelihoods. However, this is only one aspect of the role of automation in the manufacturing industry. Robots, like robotic arms, can be used for material handling and pick-up-and-placing - very mundane and repetitive tasks - achieving them at a faster speed and more efficiently than manual labor. This type of robotic application can improve high-volume, repeatable processes, such as moving parts on a conveyor belt and lifting heavy objects. 

However, it's important to understand that automating your entire business isn't neither recommended nor feasible. And take note that every manufacturing company will use robotics differently and in different aspects. As such, manufacturers must identify where automation can alleviate or mitigate problems or pain points. Today, robotics may not be the right solution for low-volume, more delicate production processes. 

Common uses of robotics and automation in manufacturing

There are generally two types of applications for automation and robotics in manufacturing: 

1. Repetitive applications

2. Adaptive or flexible applications 

As mentioned above, some manufacturers use robotics to automate repetitive, menial tasks such as material handling and assembly. Other common tasks include::

• Material handling

• Pick-up-and-placing

• Material dispensing

• Material removal

• Palletization and de-palletizing

• Welding

• Assembling

Another form is adaptive or flexible automation. As robotics and automation become more advanced, automated robots will become more flexible and adaptive. Instead of programming a robot to perform repetitive activities, there are some robots paired with other constantly advancing technologies that are able to be adapted to different parts and products. They also have limited downtime and reprogramming time. Manufacturers making use of this type of technology can combine flexible automation with off-site programming so they can view and make changes - one of the responsibilities upskilled workers can undertake.

It is predicted that manufacturers will continue and increase the integration of collaborative robots (cobots), which allows workers or operators to safely work alongside them. 

Other forms of automation in manufacturing

Digital solutions that employ customized software, the Internet of Things (IoT), and other advanced technology, will help machines and equipment communicate with each other and share data with operators. This can improve assembly processing, quality control, and inventory monitoring. 

Benefits

The benefits of robotics and automation can offer businesses in the manufacturing sector are endless. They improve productivity, precision, consistency, and the quality of products. Those who have adopted and integrated robotics and other advanced technologies have seen a high return on investment (ROI) and used the data and analytics generated in order to make better, more strategic planning decisions.

Yaskawa 

We are a trusted partner and leader in the manufacturing of robotic solutions for palletizing and depalletizing. Our offering involves flexibility through 2D and 3D vision software as well as specialized software and tooling to enable customization for speed, safety, accuracy, and maximum productivity. We can also provide you with the necessary training to use your robot to its full potential. Contact us for more info.